Zorluk

Finished product containers arrive from the conveyor in random order and orientation. An operator manually reorients and feeds each container to the packaging machine.

  • Manual monotonous work at high line speeds
  • Human error causes misses and line stoppages
  • Operator speed limits packaging machine throughput
  • Hard to scale when line speed increases

Çözüm

Machine vision-based system: camera detects the position and orientation of each container on the conveyor, algorithm controls the actuator for precise alignment before the packaging machine.

  • Detection of arbitrary container positions on conveyor
  • Determination of required orientation and correction calculation
  • Automatic alignment with specified spacing
  • Real-time operation without line stops
  • Multiple actuator configurations for different requirements

Şemalar

Conveyor system

Conveyor system

Actuator mechanism

Actuator mechanism

Temel Avantajlar

High throughput

System operates at full packaging machine speed without manual labor bottleneck.

🔄

Configuration flexibility

Supports containers of different sizes and shapes, configurable for each line.

🔌

Line integration

Installed into existing conveyor without production shutdown.

📊

Production analytics

Automatic throughput logging and stoppage recording.

Teknolojiler

  • Machine vision — position and orientation detection
  • Industrial camera + controller
  • Pneumatic / servo-driven actuator
  • PLC for conveyor line control
  • Packaging machine integration

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