Challenge

Final potato post-peeling β€” removing eyes, skin residue, darkening β€” remains fully manual at most facilities. This bottleneck constrains the entire production line.

  • Large portion of workshop staff employed in a single operation
  • Hard to hire for monotonous work in cold, wet conditions
  • Inconsistent quality β€” missed defects toward end of shift
  • Cannot scale production during peak periods
  • High injury risk with cutting tools

Solution

Robotic complex based on two JAKA Pro 5 cobots on a compact conveyor platform. The computer vision system controls the entire process and adapts to seasonal raw material condition.

  • Robot 1 (Holder) β€” vacuum gripper with rotation, full surface access
  • Robot 2 (Processor) β€” turret head with 4 tools: small mill, large mill, scraper, abrasive bur
  • Computer vision β€” defect detection, 3D surface map, tool selection, quality control
  • Adaptive algorithms β€” automatic mode switching for fresh/old potato
  • Compact footprint β€” fits in existing workshop without reconstruction

Diagrams

System layout β€” top view

System layout β€” top view

System layout β€” side view

System layout β€” side view

Vacuum gripper with rotation

Vacuum gripper with rotation

Turret tool head

Turret tool head

Key Advantages

🎯

Unique market solution

The only technology for precision spot defect removal. Competitors reject whole potatoes β€” our system removes only the defect.

🍽️

Food safety compliance

AISI 304/316, NSF H1 lubricants. Compliant with TR TS 021/2011 and GOST EN 1672-1-2014.

πŸ’§

IP68 β€” fully washable

Cobots support full washdown with strong cleaning agents β€” critical for food production.

🀝

Collaborative operation

PLd/Cat.3 safety class β€” no protective barriers required.

πŸ“Š

Raw material analytics

Automatic defect statistics β€” data for supplier quality assessment.

Technologies

  • JAKA Pro 5 cobots (IP68, PLd/Cat.3)
  • Computer vision
  • Industrial cameras + LED ring lighting
  • Servo-driven turret tool head
  • Pressure-regulated vacuum gripper
  • AISI 304/316 stainless steel

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